## Posted tagged ‘width’

### Design of Screw Conveyor

September 8, 2011

The size of screw conveyor depends on two factors

1. The capacity of the conveyor

2. The lump size of the material to be conveyed (Maximum dimensions of the particle)

Usually there are three ranges of lump sizes which are considered for selection of screw size. These are:

· A mixture of lumps and fines in which not more than 10% are lumps ranging from maximum size to one half of the maximum, and 90% are lumps smaller than one half of the maximum size.

· A mixture of lump and fines in which not more than 25% are lumps ranging from the maximum size to one half of the maximum, and 75% are lumps smaller than one half of the maximum size.

· A mixture of lump only in which 95% or more are lumps ranging from maximum size to one half of the maximum size and 5% or less are lumps less than one tenth of the maximum size.

The allowable size of a lump in a screw conveyor is a function of the radial clearance between the outside diameter of the central pipe and the radius of the inside of the screw trough, as well as the proportion of the lumps in the mixture.

The lump size of the material affects the selection of screw diameter which should be at least 12 times larger than the lump size of a sized material and four times larger than the largest lumps of an un-sized material.

Example, if screw diameter is 250mm means radial clearance is 105mm, & Maximum lump size is 60mm of 10% lumps.

Capacity of Screw Conveyor:

The capacity of a screw conveyor depends on the screw diameter, screw pitch, speed of the screw and the loading efficiency of the cross sectional area of the screw. The capacity of a screw conveyor with a continuous screw:

Q = V. ρ

Q = 60. (π/4).D2.S.n.ψ.ρ.C

Where,

Q = capacity of a screw conveyor

V = Volumetric capacity in m3/Hr

ρ = Bulk density of the material, kg/m3

D = Nominal diameter of Screw in m

S = Screw pitch in m

N = RPM of screw

C = Factor to take into account the inclination of the conveyor

Screw Pitch:

Commonly the screw pitch is taken equal to the diameter of the screw D. However it may range 0.75 – 1.0 times the diameter of the screw.

Screw Diameter:

 Nominal Size D Trough height from center of screw shaft to upper edge of the trough Trough width C Thickness of Tough Tubular shaft (d1 * Thickness) Outside diameter of solid shaft Coupling diameter of shaft Heavy Duty Medium Duty Light Duty 100 63 120 – 2 1.6 33.7*2.5 30 25 125 75 145 – 2 1.6 33.7*2.5 30 25 160 90 180 5 3.15 1.6 42.4*2.5 35 40 200 112 220 5 3.15 2 48.3*3.5 40 40 250 140 270 5 3.15 2 60.3*4 50 50 315 180 335 5 3.15 – 76.1*5 60 50 400 224 420 5 3.15 – 76.1*5 60 75 500 280 530 5 3.15 – 88.9*5 70 75

RPM of Screw:

The usual range of RPM of screw is 10 to 165. It depends on the diameter of screw and the type of material (Max RPM of screw conveyor is 165)

The value of loading efficiency should be taken large for materials which are free flowing and non abrasive, while for materials which are not free flowing and or abrasive in nature, the value should be taken low:

Ψ = 0.12 to 0.15 for abrasive material

= 0.25 to 0.3 for mildly abrasive material

= 0.4 to 0.45 for non abrasive free flowing materials

Inclination Factor:

The inclination factor C is determined by the angle of screw conveyor with the horizontal.

 Angle of screw with the horizontal 0° 5° 10° 15° 20° Value of factor C 1 0.9 0.8 0.7 0.65

Types of screw flight:

The screw of the conveyor may be right hand or left hand, the right hand type being the usual design. The threads of the screw may be single, double or triple.

The flight of the screws may be made in either of the two ways:

1. As Helicoids

2. As Sectional flight

Helicoids Flight:

They are formed from a flat bar or strip into a continues helix. The threads are thinner at the outer edge and thicker at the inner edge.

Sectional flights:

Sectional flights are formed from a flat disc and the thickness of the thread is uniform throughout. A continuous helix is made by joining a number of sectional flights together on a piece of pipe and butt welded them. Various styles of screw flights are in use, depending on the service required.

Some of the typical configurations are:

1. Short pitch or continuous flight:

If the conveyor is required to handle dry granular or powdered materials that do not pack, this style of flight may be selected. It is of regular construction and recommended for inclined conveyors having a slope of 20 or more, including vertical conveyors. This style is extensively used as feeder screw.

2. Ribbon flight:

If the conveyor is to handle lumpy, clinging, sticky, gummy or viscous substances, this type flight may be selected. It consists of continuous helical flight formed from steel bar and secured to the pipe by supporting lugs.

3. Cut flight:

In this type of flight screws have notches cut in the periphery of the flight. These notches supplement the conveying with moderate mixing action. They are recommended for conveyors required to handle light, fine, granular or flaky materials.

4. Cut and folded flights:

This type of flight is characterized by notches as in cut flight, together with folded segments. This type of flight creates agitation and aeration resulting in better mixing. This type of flight is used to handle light or medium weight materials having fine, granular or flaky materials.

5. Some screw conveyors have cut flight with paddles mounted at regular intervals. The paddles counteract the flow of material past the flight resulting in greater agitation and mixing.

6. Sometimes screws are made of stainless steel to suit special requirements, like the sanitation requirements for handling food, drugs and other hygienic materials.

### NANO GENERATOR

August 23, 2011

After six years of intensive effort, scientists are reporting development of the first commercially viable Nano generator, a flexible chip that can use body movements — a finger pinch now en route to a pulse beat in the future — to generate electricity.

This development represents a milestone toward producing portable electronics that can be powered by body movements without the use of batteries or electrical outlets.

The latest improvements have resulted in a Nano generator powerful enough to drive commercial liquid-crystal displays, light-emitting diodes and laser diodes. By storing the generated charges using a capacitor, the output power is capable to periodically drive a sensor and transmit the signal wirelessly.

If we can sustain the rate of improvement, the Nano generator may find a broad range of other applications that require more power.

Example:

• Personal electronic devices powered by footsteps activating Nano generators inside the sole of a shoe;

Preparation:

The key to the technology is zinc oxide (ZnO) nanowires. ZnO nanowires are piezoelectric — they can generate an electric current when strained or flexed. That movement can be virtually any body movement, such as walking, a heartbeat, or blood flowing through the body. The nanowires can also generate electricity in response to wind, rolling tires, or many other kinds of movement.

The diameter of a ZnO nanowire is so small that 500 of the wires can fit inside the width of a single human hair. Scientist found a way to capture and combine the electrical charges from millions of the Nano scale zinc oxide wires. They also developed an efficient way to deposit the nanowires onto flexible polymer chips, each about a quarter the size of a postage stamp. Five Nano generators stacked together produce about 1 micro Ampere output current at 3 volts — about the same voltage generated by two regular AA batteries (about 1.5 volts each).

While a few volts may not seem like much, it has grown by leaps and bounds over previous versions of the Nano generator. “Additional nanowires and more Nano generators, stacked together, could produce enough energy for powering larger electronics, such as an iPod or charging a cell phone.”

### NANO GENERATOR

August 23, 2011

After six years of intensive effort, scientists are reporting development of the first commercially viable Nano generator, a flexible chip that can use body movements — a finger pinch now en route to a pulse beat in the future — to generate electricity.

This development represents a milestone toward producing portable electronics that can be powered by body movements without the use of batteries or electrical outlets.

The latest improvements have resulted in a Nano generator powerful enough to drive commercial liquid-crystal displays, light-emitting diodes and laser diodes. By storing the generated charges using a capacitor, the output power is capable to periodically drive a sensor and transmit the signal wirelessly.

If we can sustain the rate of improvement, the Nano generator may find a broad range of other applications that require more power.

Example:

• Personal electronic devices powered by footsteps activating Nano generators inside the sole of a shoe;